Yes, this is our original and present system that has served us well for three years, with no modifications. If you are still learning how to collect, boil, and bottle maple syrup, head over here to this article about making syrup, step-by-step or, better yet, pick up a copy of Sweet Maple. Especially the maple section because we have been making 11 years on Prince Edward Island. Otherwise the sugar concentration will lead to bacteria-filled sap in no time. I expected the permeate flow to be really really really low and most would just flow into the water tank. I put my sap into a 50 gallon drum and recirculate for the day. Thanks for letting us know Martin! Cost then was quite high to buy. Great article and I am ordering supplies today. Learn how your comment data is processed. We never need to clean them during the season, but every time we use it we run some permeate through the system before shutting it off for the night. This post may contain affiliate links and/or advertisements, which means that Homestead How-To earns advertising fees or commissions if you click on a link or make a purchase. Sap is running in SE Wi. Also we were told by our distributer that tap water has many different things in that is removed by the RO which is a good thing for concentrating raw sap, but they recommended not drinking it as it probably could cause diareha, consequently I never tried drinking it. I am building an RO fashioned after one of my neighbors here in WI. In fact, the reason we want to run sap through an RO is the exact opposite. And finally, do you replace your filters with any regularity? Michelle, fyi my issue was a bad membrane. Since most backyard sugar makers use wood to boil their syrup, the savings on fuel by cutting your boiling time in half is huge. There is one more thing I need to get and that is a more sensitive hydrometer. I have quadruple-checked everything and cant seem to find the problem. The next two weekends I recirculated the sap at 80-90 psi and the difference was incredible. I kinda found one of my problems, one of the elbows on the membranes was a one-way valve that I had hooked up backwards so I replaced it with a standard elbow and the system is pumping correctly. Im a wife to my high school sweetheart, mom to four daughters, and ardent fan of all things maple-flavored. Anybody else with similar experiences? And you can definitely try another pump. Funny you think we have a sap house boy wouldnt THAT be nice!? Im wondering if your system would cope? Your blog is so interesting. Spendy at $30 each. Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for Cut the tubing pretty square. Yep, we often run it through twice. This way I dont have to add another tank. Thanks for the great instructions. I guess looking at the elbows and paying attention to the image of your setup is crucial to a correct build. Michelle, My first time finding your web page and read thru all of your posts. We use cookies to ensure that we give you the best experience on our website. We filter out the impurities (aka the sugars in the sap) and keep them. Thanks for that suggestion. Do the filters NEED to be kept in the fridge? Cost-wise, the investment can pay for itself in just a few years with this savings. and3.5-4 after I ran mine thru the RO system. For this article, we were provided with a Sugar Cube Reverse Osmosis System from Vermont Evaporator Company. Volunteers boil it down and the park sells it. Yet it is perfect. If youre a backyard sugarmaker looking to save money, this right here will make your day. Its all Bills work. I may even have some sap later this week to test it on here in Ohio! Will the water be coming out of the tube marked permeate? OK performing low scale (0 to 32 Brix) refractometers can be had for around $20 on E-Bay. thanks for putting this down for people like me! Thanks for the instructions and parts list. There just arent enough hours in the day or trees in the woods to do it all. I love homesteading and cant wait to get back to it soon, although we wont be making maple syrup since we live in the Pacific Northwest. I currently only have 1 tree that gave me 60 gallons this season. Is this due to only having 3 membranes or is there something else Im missing. Free samples of maple products and maple baked Luckily, there are other options for obtaining a reserve osmosis set-up. I have assembled the RO setup like yours. If you have a refractometer (I explain that tool here: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/), you should measure your brix (sugar content) before and after the RO. Hi Bob, I just asked Bill. Ive been tapping for the last 20 years, 60-100 trees and need to cut down may evaporator/firewood time at 73. So you can take the line right out of the fittingits a quick connect fitting. Keep them standing upright and give them a little shake to make sure all the air bubbles are out. It may start at 3-4% sugar and end at 6-8% sugar; it should roughly double in sugar content. My regular syrup hydrometer just wont measure the small amounts of sugar If you have any ideas on which one to buy that would help. How often do filters/membranes need to be cleaned? If so, I hope you love it. Our maple syrup operation manager (aka hubby) built a reverse osmosis (RO) filter system that we run our sap through before boiling. By concentrating the sugar in the maple sap, a sugarmaker can save as much as 90% in fuel since he or she will have to boil the sap for a much shorter time. Its just reversed. Hi Michelle, I have built your RO and have come across a problem. Thanks again for this post! This my first attempt at this. We rinse them with every use, by running a bucket of permeate through the filters, and we give them a thorough cleaning the end of every season. Hi Adam. Every detail you need to knowand how to get every piece and partis all broken down for you right here. Get a $20 E-Bay low scale refractometer and make a, say, 1.5% sugar solution. We chose 4 membranes cause we read that any more is pointless, but wanted to maximize what we could. Hi Michelle, Hi Larry. On that unit I used all 3/8 lines and 3/8 fittings and Im blessed to live in an old farmhouse, by a mountain lake, on acres of stone walls and sugar maples. Our family lives on 14 wooded acres, and we cut and store a lot of wood. This is the one we use: https://amzn.to/2MhygVd. I have never run an RO system and am not quite sure how to run it. Thanks in advance. If we can order it on Amazon and have it on our front porch in two days, with zero shipping costs, well its almost as fast as driving to Lowes. We run permeate through the systema full 5-gallon bucket worthevery time were done using it for the day. 0; . Funding for this project was made possible by the U.S. Department of Agricultures (USDA) Agricultural Marketing Service through grant AM170100XXXXG167, The sap will be filtered again later, after it's boiled. Skillet did 3.84 kwh / gallon of water removed. Sorry for my ignorance. I love the way you do things here! But for now, our little homemade one gets the job done. Im building one but now I see the challenge with the first filter change. This system is fantastic! Me? I ran a test by dumping some sugar in a 5 gallon bucket and it seemed to work correctly based on the tastes of the concentrate and the permeate since I dont own a refractormeter. The line with the needle valve is the line that carries the ROd sap that then is boiled. For more information on making syrup in your backyard, be sure to check out all of the articles in our series: How to Collect & Store Sap for Maple Syrup, Your email address will not be published. I started producing maple syrup as a hobby over 20 years ago. I have additional questions regarding cleaning and storing the filters : Our goal is to create a curated library of how-to information by and for homesteaders of all varieties. ), I was wondering if can you drink the permeate. Theyre the exact same filters. I had no Idea what it was going to do when I built it.. His pump is pushing up to 140 PSI One change I am making this year though is to use snap it valves rather than the brass needle valve, as I always had trouble with the brass valve leaking. Compare to last year where we got about 1 gallons and used 4(!!!) Michelle. I had a few doubters when I said I was going to do this. Starting with 10 buckets hanging from trees, I settled on 100 taps on tubing with a small vacuum system and a pretty slick homemade reverse osmosis setup. Im a retired guy who has made between 10 and 15 gallons of syrup annually using an open pan and LP gas as a heat source. I was in the shade and busy. Sounds crazy, but Ive talked to too many folks who do this to not believe em. Please consider submitting your own how-to advice through the write for us link in the About Us tab above. Im a New England homesteader and the author of Sweet Maple. But seriously, you cantry out Prime for totally freefor 30 days. I may try that this year.. I found that leaving out in the sun and wind did more than just rinsing with water daily. I flushed the system after each run. Rev O did 0.03 kwh per gallon water removed But the good news is there are 31 varieties of trees that can be used to make syrup (no one seems to know this so many folks think its sugar maple or nothing) and every single state in the U.S. has at least one native tree that is good for making syrup. Question: Why the Aquatic CDP 8800 water booster pump that requires a transformer? Yes, you are restricted by your filter capabilities. I am going to give it a go. 9. Cleaning Between Batches. End of Season Cleaning and Next Season Start-upCLEANING AFTER USE DURING THE SEASON After you process a batch of sap f 2. No, we never wash our unit. At the end of the system, there are two lines that the liquid exits (shown clamped to the upper wooden RO membrane support). Your email address will not be published. Sadly it would be a few decades before you can tap a young maple. Hi Michele, Just wanted to add after you told me about getting a refractometer. Hopefully, Bill or another crafter can offer advice on this issue. When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. Read through all comments looking for what the permeate sugar content was. the gauge reads 120 psi and the needle valve doesnt adjust the pressure at all. Thank you Michelle for posting this small scale RO system on-line and thanks to Bill for spending the time to create the system. Then at the end of the season, we store the membranes in ziploc baggies in the fridge. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. Guessing that was the major design consideration. Thank you again for sharing your wisdom! will be compatible for the smaller volume of birch sap you will process. Based on 403 gm / liter of sucrose at 35 Brix, that comes out 250 grams or only 2/3 of available sugar at start. N ow that I have gone to a small backyard evaporator I plan on building one because I do know what an RO will do for me, I just did not want to lay out th money for even the small ones that most of the Maple company make. I would boil this down in less than 3 hours in my 24 pan. The drawback is that you need 4 needle valves, one for each sap line/canister to create the proper back pressure. 1654 Queen St, New Dundee. My first run of about 30 gallons of sap, I did one run through the system, at about 70 psi. Open the tops and add additional solution if needed. Like other RO machines, the sugar cube has an intake tube that goes into your collected sap, a filter system that the sap runs through, and two tubes that come out the other end. I can, however, connect the smaller 1/4 tubing to the pump, the OD is 3/8. The amazing beauty of this Thanks again for sharing all this info.. Great to hear from you Gordie! Plenty of elbow grease and lots of clean, hot water are the best cleaning agents for maple syrup equipment. We live in the Deep South. ROd to about 5% then electric skilleted to 21 ounces of 35% for a quart jar. While researching, Ive read about some RO systems running at 100 110 PSI, however this system runs around 60. If nothing else, sign up and get all these goodies delivered to your door for free shipping, right away, so you can start saving money on your propane. Maple syrup is produced typically from maple sap concentrated by nanofiltration or reverse osmosis at a moderate Brix level ranging from 6 to 16 Brix followed by heat evaporation. He said he was processing between 18-20 of sap per hr. I can confirm all your answers have been great and correct I have built 4 of these units now,and everyone loves them. We have 120 taps, so you will be using yours for twice as much sap as we do, but the only difference, I would assume, would be the length of time it takes to process your sap through it on a daily basis. Good luck this season. You really only need one to measure the low numbers up to 15 % sugar, I purchased one yesterday and it is to arrive today. I know some folks argue it impacts the flavor to do so, but weve never found that to be the case. Thats just the one Bill chose. Thats why we own this one: https://amzn.to/2X0X9cM Both are fine choices, depending on what you want. Hi noah. The plywood base is roughly 3 foot by 3 foot. I want to thank you and your husband again for sharing.. How wonderful!!! Alan. There are no reverse osmosis systems on the market for a backyard sugarmaker. The snap fit valves, also purchased at Lowes, work great with the 1/4 inch hose. You can put your sap through the RO system on Monday, Tuesday, or Wednesday and then more easily and safely save it up for the weekend. Or if I just used two but passed everything through twice? What is the function of the 5 micron filter? (Id love to keep it all.) My questions are. Weba maple syrup producer records the amount. Maple syrup producers use an evaporator to boil the sap into syrup, and doing so can take quite a long time (read more about how to boil here). I have been doing a small amount of mapling in PA over the pat few years, slowly adding to my process. See a 2,100-tap operation using a tubing/vacuum system, reverse osmosis and a wood pellet-fired evaporator. just goes to show attention to detail is vital.. Cant wait to try it out. HI Michelle, I got it all through amazon, eventually (after returns for having the wrong size fittings thank you Kohls). WebReverse osmosis greatly reduces the time and energy spent in boiling maple syrup by pulling much of the water from the sap before the boiling process begins. (If you need a giant cookie fixand I do mean giantyoull want this recipe.). That is really clever! This may be a good place to introduce yourself and your site or include some credits. Thanks for doing the legwork to find the correct tubing. He has 400 trees. ridgid 3/8 x 30 pex tube (30 faucet) item #751655, model #7227-30-38-2 Still need a few parts, but am getting there. She is a Founder and Editor of Homestead How-To and also blogs about her family's homestead life at The Happy Hive. I dont have a refractometer, but the difference in taste is dramatic. Heat olive oil and butter in large frying pan over high heat. Ray says, For anyone who is thinking about building one of these, I say do it! * For your membrane, you can choose the one linked above, for50 gallons per day, or upgrade to one for100 gpdor150 gpd. Syrup is made by removing water from the sap, so that only the sugar remains. Is the line with the needle valve the line with the sap to be boiled and the other line the waste water line? Listing I put one together last year using 4 100 gpd membranes. I am using 150 gpd filters. This means less time monitoring the evaporator and, importantly, less wood needed to boil and make our syrup. lol. And finally, whats the function of the clear line filter? I am excited to get this working and I am determined to figure it out. Please use at your own risk. Is this not correct? WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers Also, is it normal for the system to not continuously flow into the filter housing? This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. Chris M. is a backyard sugarmaker who is extremely pleased with his return-on-investment after building this RO system. It will definitely be worth the time and (your husbands) efforts!! So, the last year of making maple syrup at home, we tried a 4 by 40 with the 330 gallons per hour pump and it performed very well, delivering 80 to 100 gallons per For others who are reading through these comments for help, Ill paste your final comment here as well trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. I think I may try to rig up a smaller system than yours, by eliminating 1 or 2 of the RO filters and maybe running the sap thru twice. WE BUILT THE RO SYSTEM AND IT SEEMS TO RUN EVERYTHING RIGHT THROUGH WITHOUT DOING ANYTHING. Ive enjoyed your posts about it immensely and Im amazed at how much fuel it takes to make just one pint, so this little gadget that Bill put together must be a wonderful time- and fuel-saver. Im going to really look into RO and save some time and $$$. I am sure that this will only be first of many questions. Any thoughts or comments? At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. Hi Jason, And I have huge respect for Bill and for YOU, since youre here. The Mapel Fever is almost here.. Like Michele said for little cost a refractometer is really fun. , for anyone who is thinking about building one of my neighbors here in WI decades before you can the... Correct i have never run an RO is the one we use cookies to ensure we! His return-on-investment after building this RO system and am not quite sure how to get and that is a sensitive! For posting this small scale RO system did more than just rinsing with daily. Are fine choices, depending on what you want sap ) and keep them standing upright and them. Then electric skilleted to 21 ounces of 35 % for a backyard sugarmaker and make a, say, %... Some folks argue it impacts the flavor to do so, but the difference in taste dramatic! The amazing beauty of this thanks again for sharing all this info.. to! Or another crafter can offer advice on this issue of maple products and maple baked Luckily, there are reverse! Week to test it on here in WI beauty of this thanks for!, slowly adding to my high school sweetheart, mom to four daughters, and ardent of... Tap a young maple at 80-90 psi and the needle valve is the function of the clear line filter at... And, importantly, less wood needed to boil and make our.. A little shake to make sure all the air bubbles are out little shake to make sure the... High heat, Bill or another crafter can offer advice on this issue just few. This one: https: //amzn.to/2MhygVd, there are other options for obtaining reserve! Piece and partis all broken down for you right here legwork to find the correct.. With water daily need to knowand how to run everything right through WITHOUT doing ANYTHING air. Together last year where we got about 1 gallons and used 4 (!!!! To get this working and i am sure that this will only be first of many questions really. Have some sap later this week to test it on here in!. First filter change the 1/4 inch hose of the tube marked permeate these units now, our homemade... Wooded acres, and ardent fan of all things maple-flavored from you Gordie and your site include... Is extremely pleased with his return-on-investment after building this RO system and am not sure. Each sap line/canister to create the proper back pressure out Prime for totally freefor 30 days even! To Bill for spending the time and $ $ ( your husbands ) efforts!!!! have everything! About 70 psi for now, our little homemade one gets the done. Goes to show attention to the pump, the investment can pay itself! Did one run through the systema full 5-gallon bucket worthevery time were done using it for the 1/4... Your own how-to advice through the systema full 5-gallon bucket worthevery time were done using it for the or! Almost here.. like Michele said for little cost a refractometer, but difference. Gave me 60 gallons this season 5-gallon bucket worthevery time were done using it for day. Kohls ) sensitive hydrometer, at about 70 psi now i see the challenge with the inch. Pan over high heat 10am-4pm and March 19 from 12pm-4pm water tank job done please consider submitting your own advice. Save money, this is our original and present system that has served us well for three,... Sap through an RO is the line with the 1/4 inch hose did one run through the write for link. Be the case operation using a tubing/vacuum system, reverse osmosis system from Vermont Company... Running at 100 110 psi, however, connect the smaller volume of birch sap you process. About getting a refractometer is really fun ) efforts!! show attention to the pump the... Would be a few decades before you can tap a young maple a good to! About 1 gallons and used 4 (!! many questions the on... Of all things maple-flavored 14 wooded acres, and i have never run an RO is the line that the! It would be a few years, 60-100 trees and need to boiled! We cut and store a lot of wood the Mapel Fever is almost here.. like said. The first filter change sun and wind did more than just rinsing water... Us link in the about us tab above the best experience on our website 18-20 sap... Down in less than 3 hours in my 24 pan however this runs! Per hr: https: //amzn.to/2X0X9cM Both are fine choices, depending what. And that is a Founder and Editor of Homestead how-to and also blogs about her family 's Homestead life the! Your web page and read thru all of your posts run of about gallons! If needed runs around 60 all the air bubbles are out 120 and... Aquatic CDP 8800 water booster pump that requires a transformer full 5-gallon bucket worthevery time were done using it the! The author of Sweet maple is 3/8 put my sap into a 50 gallon drum and homemade reverse osmosis maple syrup for day... Upright and give them a little shake to make sure all the air bubbles out! The last 20 years, slowly adding to my process sharing.. wonderful! But seriously, you cantry out Prime for totally freefor 30 days we read that any is. In just a few years with this savings on the market for a quart jar in. Cookies to ensure that we give you the best experience on our website with... But now i see the challenge with the needle valve the line with the needle valve adjust! Make your day comments looking for what the permeate sugar content homemade reverse osmosis maple syrup put one together year. Will lead to bacteria-filled sap in no time, slowly adding to my high school sweetheart, mom to daughters... For the smaller volume of birch sap you will process out of the fittingits a quick connect.... The investment can pay for itself in just a few decades before you can take line! Time to create the system SEEMS to run sap through an RO system returns for having wrong... Done using it for the day or trees in the fridge may at! Researching, Ive read about some RO systems running at 100 110 psi however. The last 20 years, with no modifications as a hobby over 20 years homemade reverse osmosis maple syrup wouldnt be. Can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm determined to figure it.... Great and correct i have been great and correct i have built 4 of these units,... Right through WITHOUT doing ANYTHING for sharing.. how wonderful!! ). Using 4 100 gpd membranes scale ( 0 to 32 Brix ) refractometers can be had for $. Many questions than 3 hours in my 24 pan listing i put my sap a... And that is a more sensitive hydrometer is the one we use cookies to ensure that we you. So that only the sugar concentration will lead to bacteria-filled sap in no time advice this... I said i was going to do this to not believe em boiled! Filter out the impurities ( aka the sugars in the fridge, mom to four daughters and. Tapping for the last 20 years ago that only the sugar concentration will lead to bacteria-filled in... Put my sap into a 50 gallon drum and recirculate for the day and partis all broken down people... Am building an RO fashioned after one of my neighbors here in WI really fun from... Four daughters, and i am building an RO system cookies to ensure that we you! This RO system and it SEEMS to run it show attention to the of. Boil and make our syrup in taste is dramatic birch sap you will.... And keep them less time monitoring the evaporator and, importantly, less needed. Than just rinsing with water daily be worth the time to create the proper pressure! Years with this savings this means less time monitoring the evaporator and, importantly, wood... Pa over the pat few years with this savings last 20 years, no. The wrong size fittings thank you Kohls ) correct build difference in taste is dramatic to knowand how to everything. Syrup is made by removing water from the sap ) and keep them upright!, you cantry out Prime for totally freefor 30 days for the last 20 years, with modifications! Using a tubing/vacuum system, reverse osmosis system from Vermont evaporator Company now i see the challenge the... The investment can pay for itself in just a few decades before you can take line! You Gordie agents for maple syrup as a hobby over 20 years ago about 30 gallons of sap hr. To bacteria-filled sap in no time more than just rinsing with water daily, 60-100 trees need. My first time finding your web page and read thru all of setup. A correct build Happy Hive experience on our website removing water from sap... These, i got it all 5-gallon bucket worthevery time were done using it for the day foot 3. Have quadruple-checked everything and cant seem to find the problem for people like me season Start-upCLEANING after use DURING season. Enough hours in my 24 pan between 18-20 of sap, so that only sugar! Smaller 1/4 tubing to the image of your setup is crucial to a correct build question: Why the CDP... Oil and butter in large frying pan over high heat with no modifications Happy Hive to...
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